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SOP-QMS-10 — Nonconformity, CAPA & Continual Improvement

Handles nonconformities, corrective and preventive actions, and continual improvement of the QMS (ISO 9001 §10).

Owner: Quality DirectorApprover: SVP OperationsVersion: 4.0Updated: 12/7/1969

1. Purpose

Provide a controlled process to react to nonconformities, determine root cause, implement corrective action, and drive continual improvement.

2. Scope

All UBC services, processes, and suppliers.

3. Definitions

  • Nonconformity — Non-fulfillment of a requirement.
  • CAPA — Corrective and Preventive Action.
  • Root cause — The underlying reason for a nonconformity, established via structured analysis.

4. Roles & Responsibilities (RACI)

ActivityRACICadence
Log nonconformityAny employeeProcess ownerQualityOwnerOn detection
Contain immediate impactProcess ownerOperations DirectorQualityAffected clientsWithin 24h
Root cause analysisCAPA ownerProcess ownerSMEQualityWithin 10 days
Implement corrective actionCAPA ownerProcess ownerQualityAffected teamsPer plan
Verify effectivenessQuality AnalystQuality DirectorProcess ownerQuality Council≥ 30 days post-close

5. Procedure

  1. Any employee may raise a nonconformity in the CAPA portal.
  2. Categorize impact (Sev 1–3) within 4 business hours.
  3. Perform containment; document actions and communication to affected parties.
  4. Conduct root cause analysis (5 Whys, Fishbone, or FMEA as appropriate).
  5. Define corrective and preventive actions with owners and due dates.
  6. Track to completion; verify effectiveness after ≥ 30 days.
  7. Feed themes and recurring root causes into continual improvement initiatives.

6. Inputs & Outputs

Inputs

  • Nonconformity report
  • Incident tickets
  • Audit findings
  • Client complaints

Outputs

  • CAPA record
  • Verified corrective actions
  • Improvement initiatives

7. Controls & Metrics

MetricTarget
CAPAs closed within committed date≥ 90%
Recurring root causes≤ 5%

8. Exceptions & Escalation

  • Regulatory-reportable nonconformities are reported per SOP-PV-Reg within statutory timelines.

9. Records & Retention

RecordRetention
CAPA records10 years
Verification evidence10 years
  • SOP-QMS-09
  • SOP-QMS-06 Risk
  • Incident Response Runbook

11. References

  • ISO 9001:2015 §10
  • CMMI-DEV CAR (Causal Analysis & Resolution)

12. Revision History

See the Versions tab for the full change history maintained by the Auto-Doc Engine.


Document code: SOP-QMS-10 · Aligned to ISO 9001:2015 §10. Controlled document — reproduction outside the UBC QMS requires the Quality Manager's approval.

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Frameworks
ISO 9001
CMMI-DEV